Applied materials: barite, coal slime, potassium feldspar, tungsten carbide, copper ore, slag, hematite, white ash, gold ore, aluminum powder, etc.

Ball Mills

The ball mill is the most important machine among the beneficiation equipment. Ball mills are widely used in cement, silicate products, new building materials, refractory materials, fertilizer, black and non-ferrous metal dressing, and glass ceramics.

Production capacity
0.65-615t/h
Feeding size
≤25mm

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Ball Mill Project In Philippines

Customer Evaluation

Hongxing machinery's advanced technology of ball mill allows complete solutions to ensure highly efficient&optimised processes with consistent final product quality.

Ball Mill Project In Zambia

Customer Evaluation

The ball mill produced by Hongxing machinery is used for gold grinding production, which is convenient to use, easy to maintain, reliable in operation, and the fineness of discharge meets the requirements.

Ball Mill Project In Pakistan

Customer Evaluation

The Ball mill is designed according to our specific requirements. Our experience confirms that such Hongxing machinery's solutions improve profitability for us.

Introduction
Technical Data
Production Process
Question Answer

Basic Introduction

Ball mill is the key equipment for grinding the material after being broken. Ball mills are widely used in cement, silicate products, new building materials, refractory materials, fertilizer, black and non-ferrous metal dressing, and glass ceramics. The ball mill is suitable for grinding various ores and other materials and is widely used in mineral processing, building materials, and chemical industries.

Working Principle

The material is fed into the mill by a drum feeder through a spiral cylinder with a hollow shaft. The grinding medium is installed in the barrel body. When the barrel body rotates, the grinding medium is attached to the wall liner surface of the barrel body due to the inertial centrifugal force. After being rotated together with the barrel body and brought to a certain height, the materials in the barrel body are broken by gravity.

In addition to the cyclic movement of ascending and falling, the grinding medium also causes sliding and rolling in the rotating cylinder body, causing grinding action between the grinding medium, the lining plate and the material to grind the material.

Good operating conditions, grinding in a closed machine, less dust

Main Accessories

The ball mill is composed of the main part such as a feeding part, a discharging part, a turning part (a reduction gear, a small transmission gear, a motor, and electric control). The hollow shaft is made of cast steel, the inner lining can be replaced, the rotary large gear is processed by casting hobbing, the barrel is embedded with wear-resistant lining, which has good wear resistance. The machine runs smoothly, works reliably, which is energy-saving and environmentally friendly.

Detailed description of various parts of the ball mill

Performance Features

Fully hydraulic operation, easy to use and operate, which greatly improved reliability and service life.
The lining and grinding body are made of alumina ceramic, quartz, SILEX or special materials, and the hard minerals are designed with no iron pollution.
Ultra-fine ball mill and classifier form a closed system, negative pressure delivery, which effectively reduce dust and damage.

Simplistic shape for a reliable, consistent product

Data Analysis

Common data ranking about ball mill

Technical Data

Ball Mill
Ceramic Ball Mill
Ball Mills

Model	Shell rotation speed （r/min）	Ball load (t)	Feeding size (mm)	Discharging size (mm)	Capacity (t/h)	Motor power (kw)	Total weight (t)
Ф900×1800	36-38	1.5	<20	0.075-0.89	0.65-2	18.5	5.85
Ф900×3000	36	2.7	<20	0.075-0.89	1.1-3.5	22	6.98
Ф1200×2400	36	3	<25	0.075-0.6	1.5-4.8	30	13.6
Ф1200×3000	36	3.5	<25	0.074-0.4	1.6-5	37	14.3
Ф1200×4500	32.4	5	<25	0.074-0.4	1.6-5.8	55	15.6
Ф1500×3000	29.7	7.5	<25	0.074-0.4	2-5	75	19.5
Ф1500×4500	27	11	<25	0.074-0.4	3-6	110	22
Ф1500×5700	28	12	<25	0.074-0.4	3.5-6	130	25.8
Ф1830×3000	25.4	11	<25	0.074-0.4	4-10	130	34.5
Ф1830×4500	25.4	15	<25	0.074-0.4	4.5-12	155	38
Ф1830×6400	24.1	21	<25	0.074-0.4	6.5-15	210	43
Ф1830×7000	24.1	23	<25	0.074-0.4	7.5-17	245	43.8
Ф2100×3000	23.7	15	<25	0.074-0.4	6.5-36	155	45
Ф2100×4500	23.7	24	<25	0.074-0.4	8-43	245	56
Ф2100×7000	23.7	26	<25	0.074-0.4	12-48	280	59.5
Ф2200×4500	21.5	27	<25	0.074-0.4	9-45	280	54.5
Ф2200×6500	21.7	35	<25	0.074-0.4	14-26	380	61
Ф2200×7000	21.7	35	<25	0.074-0.4	15-28	380	62.5
Ф2200×7500	21.7	35	<25	0.074-0.4	15-30	380	64.8
Ф2400×3000	21	23	<25	0.074-0.4	7-50	245	58
Ф2400×4500	21	30	<25	0.074-0.4	8.5-60	320	72
Ф2700×4000	20.7	40	<25	0.074-0.4	22-80	380	95
Ф2700×4500	20.7	48	<25	0.074-0.4	26-90	480	102
Ф3200×4500	18	65	<25	0.074-0.4	As per process conditions	630	149
Ф3600×4500	17	90	<25	0.074-0.4	As per process conditions	850	169
Ф3600×6000	17	110	<25	0.074-0.4	As per process conditions	1250	198
Ф3600×8500	18	131	<25	0.074-0.4	45.8-256	1800	260
Ф4000×5000	16.9	121	<25	0.074-0.4	45-208	1500	230
Ф4000×6000	16.9	146	<25	0.074-0.4	65-248	1600	242
Ф4000×6700	16.9	149	<25	0.074-0.4	75-252	1800	249
Ф4500×6400	15.6	172	<25	0.074-0.4	84-306	2000	280
Ф5030×6400	14.4	216	<25	0.074-0.4	98-386	2500	320
Ф5030×8300	14.4	266	<25	0.074-0.4	118-500	3300	403
Ф5500×8500	13.8	338	<25	0.074-0.4	148-615	4500	525

Model	Feeding capacity （t/time）	Shell rotation speed （r/min）	Reference motor （kw）	Liner material
600×700	0.05	50	2.2	Chinaware,silicon,rubber or metal（the related motor power varied as per the different liner materials and grinding materials）
800×600	0.075	42	3
900×1200	0.2	38.5	5.5
1300×1500	0.5	33	7.5
1500×1800	1.2	28.5	11
1800×2000	1.5	24	15
2600×2800	5	16.5	37
3000×3800	10	14.5	57.2
3200×4600	15	13.5	75

Model	Shell Specifications （mm）		Shell rotation speed （r/min）	Feeding size (mm)	Discharging size (mm)	Processing capacity (t/h)	Power (kw)	Total weight (t)
Model	Diameter	Length	Shell rotation speed （r/min）	Feeding size (mm)	Discharging size (mm)	Processing capacity (t/h)	Power (kw)	Total weight (t)
MBS0918	900	1800	36-38	≤25	0.833-0.147	0.62-3.2	18.5	5.9
MBS0924	900	2400	36	≤25	0.833-0.147	0.81-4.3	22	6.7
MBS1224	1200	2400	36	≤25	0.833-0.147	1.1-4.9	30	13.9
MBS1530	1500	3000	29.7	≤25	0.833-0.147	2.4-7.5	75	19.8
MBS1830	1830	3000	25.4	≤25	0.833-0.147	4.8-11.6	130	34.9
MBS2130	2100	3000	23.7	≤25	0.833-0.147	14-35	155	46.5
MBS2136	2100	3600	23.7	≤25	0.833-0.147	19-43	180	48.7
MBS2430	2400	3000	21	≤50	0.833-0.147	25-65	245	59.7
MBS2736	2700	3600	20.7	≤50	0.833-0.147	32-86	380	92.5
MBS2740	2700	4000	20.7	≤50	0.833-0.147	32-92	400	95
MBS3245	3200	4500	18	≤50	0.833-0.147	64-180	630	149

Production Process

Ball mill production line mainly consists of ball mill, hopper, feeder, conveyor, bucket elevator, powder classifier, dust collector and other associated equipment, we can make different design according to customers' requirements. When it works, materials are evenly fed into the ball mill by the feeder at the bottom of the raw material storage, after being ground , they outflow from the outlet and are transported to the powder classifier by the bucket elevator, after being classified, the coarse powder is sent back the mill by the screw conveyor, while the qualified powder is sent to the storage by the bucket elevator to be stored or packed. The powder dust is caught by the dust collector, and the powder is sent back to the mill to be reground, the clean air is released to the atmosphere by the blower.

Complete ball mill production line process

Offering professional answers to customer questions

How about the quality of the ball mill? How about the selected material?

Hello,the ball mill produced by our company with high quality guaranteed, the operation process is more stable and reliable, The main reason is that the raw materials selected by our company with better quality, all of which are domestic high-quality steel, so the quality is guaranteed, please rest assured!
In recent years, the requirements for environmental protection are getting higher and higher, I would like to ask how is the environmental protection effect of ceramic ball mills of your company?

Hello, the environmental protection effect of our company's ceramic ball mill is very good, it will not cause any pollution to the site, because the equipment is well sealed and equipped with advanced dust collector, which can achieve low carbon and environmental friendly production and improve the working environment. Thank you for your support and trust in Hongxing machinery.
Is the after-sales service of ceramic ball mill guaranteed?

Hello, our company guarantees the high quality post-sale service, the service quality can reflect many aspects of a manufacturer, we provide the perfect pre-sale, sale and after-sale service, if your device has any problem in the operation, you can communicate with customer service online at any time, our staff will promptly rushed to the scene to solve, and lower your economic losses.Thank you for your support and trust in Hongxing machinery.
After the purchase, will your company be responsible for the installation of the cement ball mill?

Hello, as long as it is purchased from our company, customers can enjoy the whole process of installation, commissioning, maintenance, system upgrades and son on. The manufacturer has a group of after-sales team, which are experienced and professional. From the customer's site planning, equipment equipped, installation, debugging, all of these are provided by the company, and arrange engineers to guide the equipment operation. Our engineers will leave the site until it officially operates for a week with no malfunction, Thank you for your support and trust in Hongxing machinery.
What is the maximum grinding capacity of a ball mill?

Hello, my company production of ball mill series with bigger output up to 615 t/h, the model is Ф 5500 x 8500. Thank you for your support and trust in Hongxing machinery.
What is the appropriate grinding concentration of the ball mill equipment?

Hello, the grinding concentration is generally based on the actual production. The concentration is too high or too low is not appropriate, generally a section of ore grinding concentration between 75%-80%, the second section of ore grinding concentration between 65%-70%, but not as a reference standard. Detailed information can consult customer service online or leave a message. Thank you for your support and trust in Hongxing machinery.
In the ore dressing production, how many kinds of grinding methods are there for ball mill?

Hello, the ball mill designed by our company is advanced and reasonable, which can greatly meet customer's production needs. The grinding method of the material depends on the subsequent operation in the ball mill and the nature of the product. According to the grinding mode, ball mill can be divided into two types: dry ball mill and wet ball mill.Related details can chat with customer service for consultation. Thank you for your support and trust in Hongxing machinery.